Cable Coating Machine
Cable Coating Machine Manufacturers in Pune, Suppliers in Pune
Cable Coating Machine Distributors & Channel Partner in Pune
Simplinity Solutions Pvt. Ltd is leading Cable Coating Machine manufacturers in Pune, channel partner, distributors, suppliers, traders in Pune. Our machines are configured to the increased needs of the electric and fencing markets and are used to offer an easy means of insulating and protective metal wires. We completed 25+ Years and have boasted of designing machinery with high-speed production but easy to operate enabling even small businesses enterprises to produce on an industrial scale. Our production line will never cease because, in the beginning, we consult and produce your parts on a one-on-one basis, and, we will distribute your parts and also trade your spare parts after sales.
Cable Coating Machine channel partner in Pune
The PVC Cable Machinery is channel partner with high grade material that can resist the demands of constant use which also gives them high heat regulation and evenness of the coating layer. We assist our clients in making durable weatherproof wires that qualify as safe and quality products and services, which are consistent with the international standards of safety and quality. You need to establish a new plant or to renew your infrastructure; our Cable Coating Machines will provide the best combination of efficiency and life cycle to make your business successful.
About Cable Coating machine
Cable Coating Machine is an industrial extrusion machine that is utilized to add a protective layer of plastic covering onto different kinds of metal wires. It melts PVC granules and coats the insulation on the wire uniformly to offer electrical resistance and corrosion resistance.
Types of Cable Coating Machine
Being as Cable Coating Machine manufacturers in Pune, we provided different types which are given below.
- Extrusion Coating Machines: The common form of extrusion coating machine, Cable Coating Machine distributors in Pune melt PVC pellets and push (Cable Extruder) the molten plastic through a die onto the moving wire forming a continuous layer of insulation.
- Single/ Double / Triple Extrusion Lines: Applied to more complex cables, one, two, or three separate layers of PVC i.e., insulation, bedding, sheathing are applied.
- Hot Dip PVC Coating Machines: The wire is subjected to a heated PVC compound bath which allows the material to stick to the surface forming a dense, smooth coating that is suitable to high-quality, protective pieces.
Technical Specifications of Cable Coating Machine
As Cable Coating Machine in Pune, we’ve added below a specialized table of Cable Coating Machine that provides further technical specification information.
| Feature | Single Stage Extrusion | Triple Extrusion Line | Hot Dip Coating System |
|---|---|---|---|
| Primary Process | Pellet Melting & Pressure | 3-Layer Co-Extrusion | Thermal Dip & Adhesion |
| Wire Diameter Range | 0.5 mm – 10 mm | 1.5 mm – 150 mm | 0.1 mm – 5 mm |
| Line Speed | 50 – 500 m/min | Up to 1000 m/min | 10 – 100 m/min |
| Extruder Screw L/D Ratio | 20:1 to 25:1 | 28:1 to 33:1 (High Mix) | N/A (Liquid Bath) |
| Temperature Control | 3-5 PID Zones | 12+ Independent Zones | 1-2 Fluid Zones |
| Heating Power | 10 kW – 40 kW | 100 kW – 300 kW | 5 kW – 15 kW |
| Control System | Basic PLC / HMI | Advanced H1000 Series | Analog / Basic Digital |
| Insulation Material | PVC / PE | PVC / XLPE / LSFH | Liquid PVC Plastisols |
| Coating Thickness | 0.2 mm – 2.0 mm | Variable by Layer | 0.05 mm – 0.5 mm |
Benefits of choosing us as Cable Coating Machine suppliers in Pune
We as leading Cable Coating Machine suppliers in Pune, we provided different benefits which are given below.
- Corrosion Resistance: The PVC Extruder layer is an excellent coating that prevents the internal metal wire to rust or corrode when in contact with water and air.
- Electrical Insulation: PVC Cable Grade Compounding Machine offers necessary safety since it insulates conducting wires rendering them safe to be used in residential, commercial and industrial power distribution.
- Improved Aesthetic Effect: The manufacturers are able to have wires of many different colors and this is useful in color-coding the electrical circuits or improving the appearance of decorative fences.
- Longer Life of the wire: The coating greatly increases the life of the wire by shielding the core material against physical marks and environmental forces.
- Finish of the Surface: The machine provides a smooth and even exterior surface, making the wire easier to work with (in the course of installation) and eliminate snagging.
Applications of Cable Coating Machine
We as Cable Coating Machine distributors in Pune, it is applicable in different sites which are given below.
- Chain Link Fencing: Cable Coating Machine traders in Pune was a machine that was extensively used to wrap GI wires in order to give them a protective coating against weather in the gardens, farms and high-security areas.
- House Wiring and Cables: House wiring and cables are necessary in the production of the insulated copper and aluminium wires in the household electrical fittings and appliances.
- Automotive Wiring: Wiring utilized in preparing the special high heat coated wires needed in the harnesses of the engine and the internal electrical systems of a vehicle in Cable Coating Machine suppliers in Pune.
- Hanger and Hook Manufacturing: PVC-coated wire is used in many products such as cloth hangers and kitchen hooks so that they do not scratch and so that they grab better.
- Communication Cables: It is employed to provide protective coats to telephone lines and data cable, which guarantee the integrity of the signal by avoiding outside interference.
Why to Choose us as Cable Coating Machine traders in Pune?
- Direct Manufacturer Advantage: As we produce our own machines, we can provide our competitive prices and customization opportunities which the traders are unable to provide.
- Robotic Extrusion Technology: The machines have high precision screw and barrel designs that guarantee a smooth coating with no bubbles each time.
- Pan-Pune Distribution Network: Our wide network of supply chain provides us with timeliness and on-site assistance of delivery and installation in all states within Pune.
Simplinity Solutions Pvt. Ltd is well-known Cable Coating Machine manufacturers in Pune, channel partner, distributors, suppliers, traders in Pune. We have the best equipment in terms of durability, precision and high speed production, and you are going to remain in the frontline compared to other businesses. We are the technology behind the protection and power of the world around us and include protective fencing and important electrical cables. Select a partner that knows the inner workings of manufacturing and distribution in order to guarantee your growth in the long run. Let us turn your raw materials to high quality finished products today using our world leading coating solutions!
FAQ’s
The machine is very versatile and may be used in coating a wide range of material including galvanized iron (GI), stainless steel, copper, and aluminum wires of various thicknesses.
No, our machines are engineered to be semi-automatic or fully-automatic, and they would need little human intervention after the initial settings are made.
Yes, it is possible to switch among various colors with just one touch of the button by just changing the PVC granules or by putting the master batches of different colors in the hopper.